Our finished Tuono with the new Carbon Fibre Front Fairing, ready to roost.

Aprilia Tuono Conversion page 2

Front Fairing Assembly
The Mille's stock headlight assembly is the same as, and will bolt right into the Tuono's smaller bikini headlight fairing. The big aluminum bracket the bolts to the frame's steering head and supports the insturment pannel and headlight assembly / front fairing is esentially the same on both bikes and DOES NOT need to be replaced. Unfortunately, we again found this out the hard way. Aprilia parts fische shows them as 2 different part numbers, so we ordered the Tuono part only to find once it arived and we compared it, the only difference was the Tuono's brace is anodized Black, and has an additional reinforcement strut welded over the frame strut. It's not a must have for the conversion.
Tuono Front Fairing Conversion Parts
(1) Tuono Front Fairing, Black   #8178243 -or-
(1) Tuono Front Fairing, Carbon Fibre   #8168069
(1) Tuono Front Fairing Windscreen,   #8168380   $165.85
(6) Windscreen Holding Screw   #8152415
(6) Windscreen Screw Gasket   # 8144564
(6) Winbdscreen Screw Washer   #8150450
(1) Front Fairing Dashboard, Carbon Fibre   #8168063

It took us another month to get the trick carbon fibre front fairing from Aprilia to complete our bike conversion and get it on the road. The stock Mille RSV's headlight assembly bolts right in to it. The Tuno's carbon fairing requires (3) circlip nuts to bolt-in the headlight, which you can't rob from the old Mille RSV fairing because its mounting nuts are molded-in. Be sure to order these circlip nuts with the fairing from your dealer .
We forgot to oder these ourself, foolishing thinking the nuts would come molded in, but luckilywe found somen in our shop's assortment of fastners and fittings. Never throw out screws, bolts and filltings from old bikes and crashed bodywork! They will prove priceless in the future.

Our carbon fibre front fairiing arrived at our dealer from Aprilia with a small crack in the side because it was only bubble wrapped inside the dealer's main parts delivery, and the fragile carbon fibre fairing was not protected in its own individual card board box as it should have been. We made a quick phone call to Aprilia USA to see if we could exchange the broken fairing, but we found out our fairing was only one of 2 ordered for the USA this month, and the other one had already been sold. The next delivery of 2 Tuono carbon fairings was another month away. So we patch our cracked fairing with Super Glue, let it cure overnight, and then bolted it on the bike so we finally could go riding. We'll worry about bringing it it back to the dealer for an exchange, later. We were told by our local Aprilia rep that Air Tech has purchased a set of stock Tuono bodywork to duplicate in fiberglass. So an easier, quicker and cheaper alternative for Aprilia Tuono bodywork might be Air Tech.

Another part we never could get from Aprilia were the special windscreen mounting screws. We were able to substitute the (6) needed windscreen mounting screws from a Ducati superbike at the dear price of $6 each x (6) =$36. Yikes!

Finally, after 4 months of waing on parts, and oursourcing them from other suppliers, our Mille to Tuno R Conversion was completed and ready to ride!!!!


Back to Tuono Conversion Page 1

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Parts Sources:

Aprilia Parts
Pro Italia Motors
3319 North Verdugo Road
Glendale, CA 91208
phone 818-249-5707

Custom Wire Cables
Barnett Tool & Engineering
2238 Palma Drive
Ventura, CA93003-5719
Phone: 805-642-9435
www.barnettclutches.com

Custom Hydraulic Cables
Galfer Brakes
57 & 67 West McFarlane
Ventura. CA 93001
Phone: 805-653-5012
www.galferusa.com

Tuono Bodywork
Air Tech
2530 Fortune Way
Vista, CA 92083
Phone 769-598-3366
www.airtech-streamlining.com

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